Dude, the stuff used in the US is ancient.
The boxes in Europe are round because of the reason Etienne gave and we use this type of outlets:

As you see, they are square shaped. It would be very hard to put a square shaped outlet in a rectangular box, or it would be a major waste of space.
Our boxes can be connected together so accommodate several outlets or switches like this:
There are pre-fabbed punch-out holes to make it possible to route the wires between the boxes.
Having everything metal is a royal PITA when installing because you have to ground everything. It also doesn't add any safety. You have to ground the boxes BECAUSE hey are metal.
What kind of "electrical fire or spark" are you going to expect happening ? It's never the wiring, it's always devices in electrical fires, unless you seriously overload wiring, but then a metal grounded box is not going to help either.
IMHO the metal boxes are much riskier than our plastic stuff (everything is plastic, pipes etc. etc.). If you have a poor or missing grounding, and the live wire will touch the box, you have a problem. Impossible with plastic.
We've had a fire-alarm installation at a certain customer who had hired an Irish contractor (they use UK standards, much more like US one's than mainland Europe standards) to do the installation. To our disgrace they used EVERYTHING in metal, boxes, pipes everything. And I mean the loop wiring to which the smoke detectors etc. were connected, these use 24V DC.....why on earth would you want metal pipes and stuff for that ? It is MUCH more expensive too, and I'm not even considering the extra hours it takes to install metal compared to our plastic materials.
In our terms, an installation that uses metal pipes is from 1908 and we had LOADS of ground faults because of bad installing at that project.
Besides that, using 110 VAC is a waste of energy, the higher 230V we use causes less losses over the cables and makes it possible to power more per fuse/breaker.